|Our Manufacturing process
Driven by quality and a customer centric
approach, we design our products, viz. Embossing Rolls, Printing Rollers,
Surface heating & Cooling roll, mirror rollers and other steel
rolls using the finest technology available. Our process uses a new
technique for embossing and printing cylinder by Digilaser.
Here's a quick tour of the technique and technology
that goes into making superior quality rollers for our customers:
Material used: JIS Steel Cylinders are used to make the rolls.
Each roll is made according to the customer's drawing and design.
Roll surface: We use a large variety of cutting machines(lathes)
for shaping the rolls, giving them the desired precision, the required
size, roundness and first class quality. More...
Roll grinding: CNC Grinding machine controls roll's diameter,
size, form and surface roughness(Ra). More...
Axle Grinding: controls the axle to match the bearing. More...
Mirror grinding: has the capability of getting the surface
roughness to Ra 0.01um and gloss of upto 89. These can be used as
cooling or heating systems depending on what is needed. The rolls
are able to keep the machine temperature constant at all time. This
gives your product the gloss, transparency and smoothness desired
and the required efficiency of your machine. More...
Quality control: Our rolls are checked and examined
by many departments using our high class testing equipments. More...
Electroplate: The rollers are electroplated with hard
Cr, Ni, Cu
Packaging and transportationThe rolls are first covered with
many layers of oil before wrapping with PE sheets and PP cloth. They
are then packed within wood cases for shipment. More...
some of our embossing patterns...